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组装
Nuclear Fueling Machine Head Rotor: Wohlhaupter® 
代码:
4006
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所面临的挑战

您是否希望从您的加工中获得更多?

After facing problems with chatter and chipping inserts, 我们的客户, who machines fueling machine head rotors from ASTM A276 - 304L in the nuclear power industry, sought a better solution to their machining process.

The customer turned to Allied for help finding a new solution. Once the causes of insert failure and chatter were identified, our experienced team was able to create the best assembly suitable for the application. 使用 Wohlhaupter’s analog balanced fine boring head 搭配的 诺维科技™ 振动阻尼器模块, they were able to eliminate the issues 我们的客户s were facing.

使用以前的工具, the customer achieved only 12分钟utes of tool life, 而是联合公司的沃尔豪特组装, they achieved more than 4 times the life for 65分钟utes!

Allied’s Wohlhaupter assembly improved the machining process by making it more consistent and saved the customer money by reducing cost per hole. If you are looking to save time and money, give us a call, and we will help you find the right solution.

 

产品: Wohlhaupter analog balanced fine boring head with 诺维科技
目的: (1)缩短周期时间
(2)改善过程
工业: 可再生能源/能源
部分: 核燃料机头转子
材料: ASTM a276 - 304 l
洞Ø: 4.7244" (120mm)
井深: 40.9449" (1040mm)

 
解决方案
Wohlhaupter工具装配
  • 模拟平衡精镗头
  • 诺维科技, vibration damper intermediate module: 519004
  • 无聊的插入:297994 whc111
测量 竞争对手镗头 Wohlhaupter精细镗头与诺维科技
RPM 106 372
速率 131.234年SFM (40 M / min) 459.318年SFM (140米/分钟)
进给速率 0.003年知识产权 (0.076毫米/牧师) 0.006年知识产权 (0.16毫米/牧师)
普及率 0.315 IPM (8毫米/分钟) 2.362 IPM (60毫米/分钟)
周期时间 2小时10分钟 17分钟
刀具寿命 12分钟 65分钟
Wohlhaupter提供 93.32% cost per hole savings over the competitor tooling.
的优势

沃赫尔豪普特和诺维的无聊脑袋科技 减振器模块提供:

  • 增加市场渗透率
  • 减少周期时间
  • 提高刀具寿命
  • 降低每孔成本